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Ops Console / Module 03
Most of the clock is waste. Go find it.
In most shops, the time a job actually spends adding value is a small slice of its total lead time. The rest is waiting, moving, reworking, and searching. These tools make that waste visible and measurable, so you cut the right things instead of working harder around them.
Walk a process against the eight wastes (DOWNTIME) and score where time, material, and effort leak away, so you target the biggest loss first.
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Score a workspace across Sort, Set in order, Shine, Standardize, and Sustain, and track the number that proves the area is under control.
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Break a changeover into steps, split internal from external, and see how much press-down time you can cut by doing more while it still runs.
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List the steps a job flows through with their process and wait times to expose how little of the lead time is actually adding value.
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